Chain Cathode Stripping Machine: Efficient, Automated Cathode Processing
Maximize productivity, ensure operator safety, and achieve superior end-product quality with our fully integrated Chain Stripping Machine. This system is designed for continuous, high-volume operations in copper electrorefining and electrowinning plants, providing seamless automation from received cathode plates to stacked copper ready for shipment.
Technical Specifications Overview
| Parameter | Specification | Benefits |
|---|---|---|
| Processing Capacity | Customizable (e.g., Up to 300 plates/hour) | Tailored to specific production requirements |
| Control System | Siemens S7-1500 PLC with HMI | High reliability, ease of operation, and remote diagnostics |
| Operation Modes | Auto, Manual (Interlocked), Test | Flexible operation for production and maintenance |
| Construction Material | 316L / 321 / 304 Stainless Steel | Excellent corrosion resistance and long service life |
| Drive System | Servo Motor Control | Precise positioning and smooth operation |
| Stripping Mechanism | Hydraulic System | Powerful and consistent stripping performance |
| Stack Counting | Programmable | Accurate and consistent stack sizes |
| Power Supply | 400VAC / 50Hz / 3Phase + N + PE | Standard industrial power compatibility |
| Safety Features | Emergency stops, Safety interlocks | Complies with international safety standards |
Main Components & Features
Plate Receiving & Transfer
Receives cathode plates from overhead cranes.
Constructed with 316L stainless steel frame and liquid pan.
Equipped with chain conveyor (321 stainless steel) for transport to washing and stripping stations.
Transverse Conveying System
Dual-layer rail design with chain protection
Servo-controlled for accurate positioning
Nylon-lined guides for noise reduction
316L stainless steel liquid collection system
Stripping Unit
Hydraulically operated stripping mechanism
316L stainless steel components for acid resistance
Integrated flip-clamp and safety systems
Bottom drip pan for fluid management
Cathode Copper Transport System
Wear-resistant steel chains
Variable frequency drive control
304 stainless steel frame construction
Stacking Unit
Automated stack counting and grouping
Hydraulic lifting platform
Programmable stack height adjustment
304 stainless steel construction
Copper Stack Conveyor
Transport to forklift pickup station
Visual signaling system
Wear-resistant chain system
Low maintenance design
Edge Clamp & Contact Bar Cleaning
Rubber-lined pressing system
Nylon brush cleaning heads
Protective covers and safety guards
Hydraulic System
304 stainless steel piping
1200L reservoir capacity
Modular valve blocks
Advanced filtration system
Electrical Control System
Siemens S7-1500 PLC
IP-rated stainless steel enclosures
Remote diagnostics capability
Safety interlock systems
Why Choose PRS Chain Cathode Stripping Machine?
Proven Reliability: Built with premium materials for harsh environment operation
Advanced Automation: Siemens control system with remote monitoring capability
Safety First: Comprehensive safety systems and emergency protocols
Customizable: Configurable to meet specific production requirements
Low Maintenance: Robust design minimizes downtime and operating costs
Cathode Stripping Machine Series
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