Copper Anode Casting Machine
The copper anode casting machine is used to cast liquid copper into standardized anode plates for further electro-refining.
Among various solutions, the anode casting wheel remains the most widely adopted structure, providing stable mold temperature control, uniform dosing, and continuous high-efficiency operation.
Our casting machine is designed for fire refining processes, converting copper scrap or blister copper into high-quality anode plates with consistent weight, thickness, and surface quality.
Our Double Disc Anode Casting Machine delivers exceptional precision and reliability for copper anode production.
Key Features
-
Accurate Dosing & Mold Filling
Servo-controlled pouring system ensures stable weight control with deviation ≤ ±3 kg per plate. -
Efficient Double-Disc Casting Wheel
Mature, stable wheel structure for continuous production and uniform solidification. -
Automatic Cooling System
Upper and lower spray cooling zones maintain mold temperature and secure production rhythm. -
Automated Anode Extraction & Transfer
Servo-driven extraction arms lift, correct, and position anodes into cooling tanks and conveyors. -
Reliable Mold Coating System
Servo sweeping nozzles ensure even mold coating for clean release and better surface quality. -
Integrated PLC Control System
Real-time monitoring, recipe adjustments, fault diagnostics, and safe interlock protection.
Watch: How Our Copper Anode Casting Machine Works
See the workflow of the casting wheel. This real factory footage shows the machine’s stability, accuracy, and capacity for continuous fire refining production.
Technical Parameters
| Description | Parameter |
|---|---|
| Casting wheel type | Double-disc / continuous rotation |
| Pouring system | Servo dosing control |
| Mold material | Heat-resistant cast iron |
| Mold quantity | ~40 molds (customizable) |
| Weight deviation | ≤ ±3 kg |
| Mold cooling | Upper & lower water spray |
| Extraction system | Servo-driven |
| Control system | PLC + HMI touch panel |
| Application | Fire refining (scrap → anode) |
Applications
-
Copper scrap fire refining
-
Blister copper → anode production
-
Large pyrometallurgical copper plants
-
Smelting auxiliaries and casting lines
Frequently Asked Questions
Can the mold size be customized?
Yes. Mold size, plate thickness, and weight can be designed based on your electrolytic process.
Does it support automation?
Yes. Dosing, wheel rotation, extraction, cooling, transfer, and coating are all PLC-controlled.
What about installation and commissioning?
PRS provides on-site installation guidance, commissioning, operator training, and long-term support.
Send inquiry about this product
Let’s Talk!