8 Ways to Optimize Cathode Copper Production
This article presents 8 key electrolytic tank house design optimizations for enhancing cathode copper production.
Anode Lifting Tool – Boosting Safety and Efficiency in Electrowinning Plants
Anode lifting tool ensures safer anode handling, faster operations, and better copper quality in electrowinning tankhouses.
Why Anode Lifting Bale Is Essential for Electrowinning Tankhouses
Anode lifting bale improves safety, efficiency, and precision in EW tankhouses, helping plants achieve better performance at lower cost.
Cathode Lifting Tool: The Key to Safe & Efficient Handling in EW Plants
The cathode lifting tool is specially designed for copper EW tankhouse to ensure operational safety and processing efficiency. It is an indispensable equipment in modern electrolysis workshops.
316L or LDX 2101 Cathode: Which Stainless Steel Should You Choose?
Stainless steels are essential materials across various industries, from chemical processing to marine applications. Two popular grades—316L and LDX 2101—often come up in discussions about corrosion resistance, mechanical properties, and cost-effectiveness. But how do they really compare? Let’s break it down. 1. Chemical Composition (Typical Values, wt%) Element 316L Stainless Steel LDX 2101 (UNS S32101) […]
Tired of Anode Failure? Switch to Titanium Anodes for Zinc EW
In the demanding environment of zinc electrowinning, the choice of anode material directly impacts productivity, operational costs, and product quality. PRS Titanium Anodes represent a breakthrough in electrochemical engineering, offering exceptional durability, efficiency, and compatibility with high-impurity electrolytes. Here’s why leading zinc producers are making the switch. Why PRS Titanium Anodes Outperform Traditional Materials 1. […]
Green Recovery of Copper & Zinc from Pyrite Residues
Global sulfuric acid plants produce millions of tons of pyrite roasting residues (PRR, primarily Fe₂O₃) each year. If untreated, these residues are an environmental liability—yet they often contain valuable metals such as copper and zinc. At PRS, we use precision-controlled selective acid leaching to achieve high metal recovery rates while fully utilizing iron residues. This transforms what was […]
How Do You Ensure Accurate Copper Testing?
Discover the Right Way to Prepare Ore & Scrap Samples
How Is a Cathode Stripping Machine Secured and Packed for Export?
Packing large-scale industrial equipment such as a Cathode-Stripping Machine requires more than just placing it in a crate. To ensure safety during long-distance transportation, every step — from loading to securing — must follow strict mechanical and safety standards. At PRS, we treat packaging as an extension of quality assurance. This blog showcases how our […]
What Are the Applications of Titanium in Copper Electrolysis?
In copper electrolysis, the environment is highly corrosive and operationally demanding. Titanium, known for its excellent corrosion resistance, high strength-to-weight ratio, and long service life, is widely used across nearly all major equipment and components. This article outlines how titanium supports better performance, longer durability, and lower costs in copper electrolysis plants. 1. Titanium in […]
What Does the Complete Process of a Cathode Stripping Machine Look Like?
In copper electrowinning operations, the cathode stripping machine (Manipulador de Catodos) is essential for removing deposited copper from stainless steel cathode plates. A well-designed stripping line can significantly improve production efficiency, product consistency, and operational safety. This article provides a detailed step-by-step breakdown of the full cathode stripping process based on PRS’s modular system. A […]
How to Inspect Aluminum Cathode for Zinc EW?
In zinc electrowinning (EW) systems, aluminum cathodes are central to maintaining stable current flow and deposit quality. To ensure consistent performance, each cathode must pass a series of quality checks before shipment. This article outlines how PRS inspects a batch of 4,500 finished aluminum cathodes, focusing on two critical areas: appearance and dimensional accuracy. Appearance […]