At Sichuan Precision Technology Co., Ltd., we specialize in crafting cutting-edge polymer concrete electrowinning cells that set industry standards in durability, efficiency, and cost-effectiveness. Designed with precision and backed by years of expertise, our electrowinning systems are trusted by global clients in copper and zinc processing, as well as other metal recovery industries.
Introduction
Polymer concrete electrowinning cells are essential equipment in the copper industry, offering a blend of advanced materials and innovative design to maximize operational efficiency. These cells must not only be energy-saving but also durable and long-lasting. In this article, we will explore the production process of our polymer concrete electrowinning cells, including medium, small, and super-large cells, their design features, and compliance with the Clean Production Standard HJ 559—2010.
Electrowinning Cell Production Workshop
The production of polymer concrete electrowinning cells involves three main stages: design, manufacturing, and assembly. In modern workshops, different types of cells are produced to meet various operational needs. The workshop also includes a mold library (over 180 sets), ensuring precise manufacturing and a perfect fit for each cell.
Electrowinning Cells
Mold Storage (over 180 sets)
Cargo Yard
Super-large Electrowinning Cells
Cargo Yard
Cargo Yard
Advanced Electrowinning Cell Design
The design of polymer concrete electrowinning cells takes multiple factors into account to ensure reliability, safety, and efficiency:
Product Modeling: Advanced modeling techniques are employed to ensure the design can handle diverse operational conditions and environmental stresses.
Cathode Plate Load: The cells are designed to accommodate the electrowinning load from the cathode plates, ensuring stable and efficient operation under big current.
Electrowinning Load: Proper electrolyte distribution is key to efficient electrowinning. The cells are designed to optimize this factor for the best results.
Anti-seismic Measures: Special structural designs are implemented to ensure that the electrowinning cells can withstand earthquakes and other natural disasters, ensuring continuous operation in challenging environments.
Product Modeling
Electrowinning Load
Cathode Plate Load
Seismic Load
Lifespan of Electrowinning Cells: Over 20 Years
Our polymer concrete electrowinning cells are made using vinyl resin integral casting technology, which significantly enhances corrosion resistance and reduces maintenance costs. This advanced material ensures the cells last more than 20 years, reducing long-term operational expenses for your clients.
Compliance with Clean Production Standards
All of our polymer concrete electrowinning cells meet the Clean Production Standard HJ 559—2010, which ensures that the production process minimizes environmental impact, saves resources, and improves energy efficiency. This eco-friendly approach helps companies earn green certifications and contributes to a more sustainable future.
HJ 559—2010
HJ 559—2010
Innovative Design & Superior Materials
Our electrowinning cells are optimized using patented polymer concrete technology, ensuring a service life of over 20 years. Key features include:
Corrosion-resistant walls: The polymer concrete’s inner layer resists electrowinning reactions, while the outer layer withstands environmental stress, making the cell highly durable.
Optimized rectangular design: This design reduces tensile stress by over 15% and reduces weight by 7-15%, increasing the cell’s efficiency and reducing production costs.
Rounded corners: Rounded corners minimize mechanical and thermal stress, reducing raw material use and enhancing structural integrity.
Slot Wall Cross-Section Diagram
Electrowinning Cell with Rounded Corners
Rounded Corner Design
Rectangular Electrowinning Cell
Rounded Corner Design
Rounded Corner Design
To ensure the stable performance of our polymer concrete electrowinning cells in various complex environments, we focus on detailed design and anti-seismic measures. Our cells are engineered to handle extreme conditions, ensuring reliability and long-term performance in copper and zinc processing operations.
Detailed Design
Anti-seismic Measure
Engineering Performance
At PRS, we are dedicated to providing your clients with reliable, high-quality solutions that are tailored to their specific needs. In the copper electrowinning industry, innovation in Patented Polymer Concrete Electrowinning Cell design is key.
